Best o ring factory supplier: Basics of fluid pump sealing – A mechanical seal is simply a method of containing fluid within a vessel (typically pumps, mixers, etc.) where a rotating shaft passes through a stationary housing or occasionally, where the housing rotates around the shaft. When sealing a centrifugal pump, the challenge is to allow a rotating shaft to enter the ‘wet’ area of the pump, without allowing large volumes of pressurized fluid to escape. To address this challenge there needs to be a seal between the shaft and the pump housing that can contain the pressure of the process being pumped and withstand the friction caused by the shaft rotating. The gap between the faces on a typical seal is as little as 1 micron – 75 times narrower than a human hair. Because the gap is so tiny, particles that would otherwise damage the seal faces are unable to enter, and the amount of liquid that leaks through this space is so small that it appears as vapor – around ½ a teaspoon a day on a typical application. See even more information at rod seals manufacturer.
What are Mechanical Seals? Mechanical seals are devices that accommodate a rotating shaft while containing and preventing the fluid from leaking out of the enclosed housing. While different mechanical seal designs are available for pumping applications, most have three sealing points. Rotating face that rotates with the shaft; Stationary face fitted to the pump housing; Interface portion between the rotating and stationary face of the seal. These three sealing points ensure that the fluid contained within the pump housing does not leak while also preventing dust particles in the atmosphere from entering the housing. The mechanical seals are usually made up of different materials to prevent sticking. Typically, one side of the seal uses softer materials like carbon graphite, and the other is made of harder materials such as silicon carbide or ceramic alumina. However, hard materials are preferred for both surfaces if the pumping application involves abrasive fluids. In addition to the two materials, the sealing unit also comes with O-rings to seal the stationary face on the housing side and the rotating face on the shaft side. Springs are also used to keep both faces pressed. In most cases, the two faces of the seals are also lubricated to prevent friction and wear. Depending on the application, this fluid film can either be a separate lubricant or the process fluid itself.
Due to the volume and weight limitations of the system, it is impossible to install an ideal filtration and cooling system. High temperature, high pressure, and high speed cause the hydraulic oil to deteriorate easily, and the mechanical parts are also prone to erosion and stains. There are many stains and impurities in hydraulic oil, but it cannot be thoroughly filtered, which is the aspect of endogenous stains. All kinds of dust in the working environment may be very large, and it will inevitably enter the hydraulic system in multiple ways, causing oil pollution, which is an external stain. Therefore, the sealing system is required to be resistant to stains.
It is ideal for single-acting sealing of reciprocating piston rods or pistons with a wide operating pressure range of up to 20 MPa. The operating temperature range is also wide from -200°C to + 250°C. It has a diameters range from 3 mm to 1600 mm and a working speed of 5 m/s. The seal has a low coefficient of friction and the friction between the contact faces is minimal among all seal types. Moreover, the contact pressure between the mating surfaces is low. It can work without lubrication and is very wear resistant. And it has a long service life.
The gasket made by DMS SEALS is uniquely mechanical and thermally stable and it has excellent oxidation resistance. Compared with other thermoplastics, it can be applied to components such as valves and bushings, with higher wear resistance, higher mechanical properties and thermal fatigue resistance. At the same time, it has excellent oil resistance (alkane oil), heat resistance, water resistance, aging resistance, air tightness and excellent adhesion. It is commonly used in media such as water, oil, and natural gas.
Our piston seals are designed to provide excellent leak control. We guarantee that it can perfectly meet the user’s requirements for low friction, compactness, precise configuration and simple installation. It is designed for fluid power applications. It is made of compound materials with high performance, which guarantees excellent wear resistance and excellent extrusion resistance for the seal. It is designed to be suitable for almost all fluid media and is highly resistant to oxidation and corrosion. It has excellent dynamic and static sealing performance and can even work under dusty industrial environments. Moreover, it has strong adaptability to various working conditions and can adapt to a fast, high-pressure working environment. At the same time, it has unparalleled performance in extreme temperature environments.
Diffusion leakage: Driven by the concentration difference, the medium leaks through the material transfer generated by the sealing gap or the capillary of the sealing material. Diffusion is the result of molecular motion and is not unidirectional. When the sealing pressure difference is extremely small or in a vacuum state, or when sealing permeable substances such as nitrogen and hydrogen, as well as highly toxic and radioactive substances, special attention should be paid to the leakage and diffusion.
We own a number of invention patents and leading production process. The R&D teams have the ability to design and develop seals for various of complicated working condition of sealing system. We have already passed the certification of ISO 9001 and IATF 16949. We have the mature technical reserve for the solution of ultra-high temperature, ultra-high pressure, ultra-low temperature, highly corrosive and other special working condition. Discover even more info on https://www.dmsseals.com/.
DMS Seals is a professional hydraulic seals, industrial mechanical seals manufacturer and oil seal supplier specializing in supplying sealing solutions and various seals & o ring. As a leading custom o ring manufacturer, DMS can support OEM and ODM and can meet customers’ requests. DMS Seals adheres to the tenet of “first-class design, top manufacturing, excellent service” and strive to be an excellent supplier of sealing system solutions. DMS Seals pays the utmost attention to quality to ensure the satisfaction of our cooperative partners.